ACCELEROMETER CALIBRATION METHOD FOR INDUSTRIAL EQUIPMENT VIBRATION DIAGNOSTICS

Authors

DOI:

https://doi.org/10.32782/IT/2022-3-6

Keywords:

Internet of things; digital platform; vibration diagnostics; calibration; accelerometer; industrial equipment

Abstract

The subject of study in the article is the method of calibrating accelerometers as part of a digital platform for vibration diagnostics of industrial equipment. The goal is to increase the informativeness of the processes of vibration diagnostics of industrial equipment by developing and implementing IoT-oriented solutions based on smart sensors and actuators per the IEEE 1451.0-2007 standard. Tasks: justify the feasibility of using platform-oriented technologies for vibration diagnostics of industrial equipment and choose a cloud service for the implementation of the platform; develop software and hardware solutions of the IoT platform for vibration diagnostics of industrial equipment; calibrate the vibration diagnostics system and check the measurement accuracy. The methods used are the microservice approach, multilevel architecture, and assessing equipment state based on vibration data. We obtained the following results. The architecture of the IoT system for vibration diagnostics of industrial equipment developed and presented in the article is three-level. The level of autonomous sensors provides readings of vibration acceleration indicators and transmits data to the Hub level, which is implemented based on a BeagleBone single- board microcomputer through the BLE digital wireless data transmission channel. BeagleBone computing power provides work with artificial intelligence algorithms. At the third level of the server platform, the tasks of diagnosing and predicting the condition of the equipment are solved, for which the Dictionary Learning algorithm implemented in the Python programming language is applied. Verifying the accelerometer calibration method for vibration diagnostics of industrial equipment was performed using a unique stand. Conclusions. Correct operation of the entire system is confirmed by the coincidence of expected and measured results. In the next step, we plan the development of additional microservices that will provide the possibility of using time series analysis methods and modern artificial intelligence technologies for complex diagnostics and forecasting of the equipment state.

References

Evans D. The Internet of Things How the Next Evolution of the Internet Is Changing Everything, Cisco IBSG, 2011. – URL: http://www.cisco.com/web/about/ac79/docs/innov/IoT_IBSG_0411FINAL.pdf. (дата звернення: 17.11.2022).

Rytter A. Vibrational Based Inspection of Civil Engineering Structures: Ph.D., Thesis defended publicly at the University of Aalborg, April 20, 1993. - URL: https://vbn.aau.dk/en/publications/vibrational-basedinspection-of-civil-engineering-structures (дата звернення: 17.11.2022).

Park G., Muntges D. E., Inman D. J. Self-monitoring and self-healing jointed structures. Damage Assessment of Structures, Proceedings of the4th International Conference on Damage Assessmentof Structures : KeyEngineering Materials, 2001, Vols. 204-205. P. 75-84. DOI: 10.4028/www.scientific.net/KEM.204-205.75.

Comparison on seismometer sensitivity following ISO 16063-11 standard / Larsonnier F. et al. 19th International Congress of Metrology, 2019. Article No. 27003. DOI: 10.1051/metrology/201927003.

Bilgic E. Determination of Pulse Width and Pulse Amplitude Characteristics of Materials Used in Pendulum Type Shock Calibration Device. Acta Physica Polonica. 2017. Vol. 132. No. 3-II. P. 857-860. DOI: 10.12693/APhysPolA.132.857.

ISO 16063-11:1999. Methods for the Calibration of Vibration and Shock Transducers. Part 11 : Primary vibration calibration by laser interferometry. International Organization for Standardization (ISO), Geneva, Switzerland, 1999. 27 p.

Building the Hyperconnected Society. / Elias Tragos et al. Securing the Internet of Things. River Publishers, 2015. 33 p. – URL: https://www.researchgate.net/publication/289253024_Building_the_Hyperconnected_Society (дата звернення: 17.11.2022).

BeagleBone® AI. : веб-сайт. – URL: https://beagleboard.org/ai. (дата звернення: 17.11.2022).

IEEE 1451.0-2007. IEEE Standard for a Smart Transducer Interface for Sensors and Actuators - Common Functions, Communication Protocols, and Transducer Electronic Data Sheet (TEDS) Formats. CFAT - Common Functionality and TEDS Working Group. 2007. - URL: https://standards.ieee.org/ieee/1451.0/3441 (дата звернення: 17.11.2022).

Impact of COVID-19 on IoT Adoption in Healthcare, Smart Homes, Smart Buildings, Smart Cities, Transportation and Industrial IoT / Umair M. et al. Sensor. 2021. Vol. 21. Iss. 11. Article No. 3838. DOI: 10.3390/s21113838.

Koene I., Klar V., Viitala R. IoT connected device for vibration analysis and measurement. HardwareX. 2020. Vol. 7. DOI: 10.1016/j.ohx.2020.e00109

Villarroel A., Zurita G., Velarde R. Development of a Low-Cost Vibration Measurement. System for Industrial Applications. Machines. 2019. Vol. 7. Iss. 1. Article No. 12. DOI: 10.3390/machines7010012.

Design and Validation of a Scalable, Reconfigurable and Low-Cost Structural Health Monitoring System. J. J. Villacorta et al. Sensors. 2021. Vol. 21/ Iss. 2. Article No. 648. DOI: 10.3390/s21020648.

Combining Design Thinking and Agile to Implement Condition Monitoring System: A Case Study on Paper Press Bearings / Sánchez R.V. et al. IFAC-PapersOnLine. 2022. Vol. 55. Iss. 19. P. 187-192. DOI:10.1016/j.ifacol.2022.09.205.

Wilk M.B. The Shapiro Wilk And Related Tests For Normality. 2015. - URL: https://math.mit.edu/~rmd/465/shapiro.pdf (дата звернення: 17.11.2022).

Downloads

Published

2023-06-19